详细介绍:
电缆桥架自动化生产线配套设备技术条件(伺服)
Automatic production line of cable rack (servo)
1 成型工艺 forming processing
开卷→整平→夹送、冲孔→成型→定尺、切断→收料
Uncoiler-flatting-clampZ&punching-forming-POSTTTIONing&cutting-collection
2 设备性能 equipment capacity
可根据生产需要轧制个带钢宽度100mm≤§≤860mm多种规格的电缆桥架及其他结构产品。
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width 100mm≤§≤860mm)
在线冲孔时生产速度:2.5~5米/分钟。
Line speed:2.5-5M/min
成型设备连续成型速度时:10~15米/分钟。
Continuous forming speed:10-15M/min
板材料厚:1~2mm。Steel thickness:1-2mm
材质要求:Q235冷轧板。Material :Q235
生产线分自动和手动两种操作方式,可实现联动和分段运转作业。
The production line divide into two operations: automatic &handle. It can work with linkage and subsection .
3 设备主要组成 equipment structure
全套设备由开卷机、ML-900整平机、JF21-200冲床、冲模、伺服送料装置、导向机架、成型主机、跟踪切断、定尺装置、收料台和电器控制等部件组成。
The whole equipment consists of uncoiler,ML-900 flatting device,JF-200punching,punching mould, servo-feeding device, guider, forming machine, cutting device, POSTTTIONing device, collection table and electrical control. etc
4 各部件的主要技术参数 main part technical data
4.1 动力开卷机 uncoiler
材料宽度:1200mm steel width:860mm
材料重量:10000kg steel weight:5000kg
材料内径:460~510mm inner dia:460-510mm
材料外径:1200mm outer dia:1200mm
驱动功率:电机与减速机一体化,5.5KW变频电机
Driver power: frequency conversion and reducer, 5.5KWfrequcncy conversion
结构型式:悬臂内涨支撑式,尾部手动操作,气动压料臂。
Structure type: operation by hand,
4.2 整平机 flatting device
工作辊数:11辊,上4下5,另外2辊为夹送辊
Rollers:11 rollers,up4/down5.other rollers for clamping .
校平工作范围:料厚1~2mm,板宽100~860mm
Work range: thickness 1-2mm,width100-860mm
驱动功率:5.5kw变频电机 power:5.5kwfrequency conversion
减速机型号:ZQ250 type reducer
校平速度:3~10米/分钟 flatting speed:3-10M/min
附带上下加强托轮1对 parenthesis one pair of wheel
4.3 连续冲孔模具 continuous punching mould
模具数量: 6套
QTY: 6 sets.
冲模材质:Cr12 淬火
Punching material:Cr12 Quenching
4.4 伺服送料装置 servo-feeding device
多段式送料,内存十组记忆功能excessive section type feeding, ten memory function
人机界面数控系统CNC control
采用三菱伺服马达MITSUBISHI SERVO-MOTOR
4.5 托料架(用于缓冲段)feeding table (amortize)
滚筒式,两端有轴承支撑,数量:3套,用于托料和储料下限位。
Rollers type both sides have been supported by axletreesQTY:3 sets.
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