ohl's验厂之质量体系验厂审核清单

PRODUCTION PLANNING & CONTROL:

1. Does the factory have a production plan for the next 3-6 months?

工厂是否有未来3-6个月的生产计划？

2. Is there a line plan or production loading schedule for at least one month in advance?

有

3. Does the factory have daily production reports?

工厂有生产日报表吗？

4. Is a weekly production progress report kept to identify and compare orders

in-process and completed against order delivery dates?

每周的生产进度报告的保留以便识别和对比正在生产的和完成的符合订单交货日期

5. Is a formal pre-production meeting held before the start of production for all new

styles?

在一个新产品生产前会召天预产会议吗？

6. Does the factory have an equipment and machinery list? Please send to Kohl's

for reference.

有设备和机器清单吗？

QUALITY ASSURANCE:

1. Does the factory have a written QA procedure or manual?

工厂有书面的QA程序或用册吗？

2. Name of person in charge of QA in the factory: Mr. Zhong

What is their title: Production Manager

Who do they report to: Mr. Edward Ng Title:   General Manager (Hong Kong)

3. Is there a formalized and documented inspection process for:

有正式且存档的检查程序吗？

Raw Materials………………………………………………………………………..

原料

In-Line QA…………………………………………………………………………….

制程

Random Measurements in Finishing Area………………………………………..

成品

4. Does the factory complete its own final audit?

工厂会进行成品检查吗？

5. What AQL is used for in-line inspection:

制程检查用哪个AQL标准？

Final inspection:

6. What is the ratio of QA to direct labor; # of workers to full-time QA personnel?

QA占工人人数的比例是多少？

8. Inspection by:

什么时候检查

100% Final……………………………………………………………………………

100%成品

In Process…………………………………………………………………………….

制程

Statistical Final

2.5 AQL………………………………………………………………..

4.0 AQL…………………………………………………………………

6.5 AQL………………………………………………………………..

9. Does the factory have customers written specifications?

工厂有客户的检验标准吗？

10. Are there internal testing procedures, if applicable?

(electronics, furniture, food containers, candles, toys, etc.)

有内部测试程序吗？

RAW MATERIAL:

1. Does the factory have proper raw material storage?

工厂有正确储存原料吗？

2. Does the factory have documented inspection standards?

工厂有书面的检验标准吗？

3. What percent of received raw materials are inspected?

来料检查百分之几？

4. Does the factory keep a record of all incoming raw materials, including sub-contracted

parts/products?

工厂有所有来料记录吗？包括外发的产品或配件？

5. Is there an incoming control process for accessories and packing material?

有配件和包装材料控制程序吗？

PRODUCTION

1. Is an updated sample available at each production section?

拉上有新的样办吗？

2. Is there an inspection process between each production section?

每个生产过程都有检查程序吗

3. Is there a finished product checking process?

有成品检查（装箱前）程序吗？

4. Are the finished product checkers also responsible for repairs?

成品检查员同时负责修理吗？

5. Are rejected items clearly identified and separated?

不合货品有清楚标识并且有分开吗？

6. Are production areas kept clean and tidy?

生产场地干净整洁吗？

7. Is there adequate light in the factory, especially in areas that will affect the quality of the

product (inspection, hand operations, painting, silk screening, printing, packing, testing, etc.)?

生产场地照明良好吗？特别是影响产品制质量的地方

8. Is production machinery kept in good working order?

机器维护良好吗？

9. Does the factory keep maintenance and calibration records for its machinery,

equipment and tools?

有保存维护和校对记录吗

PACKING:

1. Is there adequate space for packing?

包装区域的空间足够吗?

2. Is there a sample of the finished packed product in the packing area?

包装线上有完整的样办吗？

3. Are tags appropriately controlled to prevent ticketing errors?

吊牌有适当的控制以防止出错吗

4. Are packed cartons stored by style, and color?

封好箱的产品是按照款式和颜色来储存吗？

5. Is there an audit conducted to ensure correct packs?

有检查确保包装正确吗？

6. Does your company conduct a final quality audit on packed product?

包装好的产品有检查吗？

7. If yes, what AQL is used?

如有，使用AQL哪个标准？

验厂之Kohl's品质审核问题

PACKING:

1. Is there adequate space for packing?

包装区域的空间足够吗？

2. Is there a sample of the finished packed product in the packing area?

包装线上有完整的样办吗？

3. Are tags appropriately controlled to prevent ticketing errors?

吊牌有适当的控制以防止出错吗

4. Are packed cartons stored by style, and color?

封好箱的产品是按照款式和颜色来储存吗？

5. Is there an audit conducted to ensure correct packs?

有检查确保包装正确吗？

6. Does your company conduct a final quality audit on packed product?

包装好的产品有检查吗？

7. If yes, what AQL is used?

如有，使用AQL哪个标准？

KOHL'S验厂审核文件清单

温馨提醒：很多人都认为，像做KOHL'S验厂等一般的客户验厂要求都是千篇一律没有什么好注意，按照一套要求做下去就稳打稳胜，既节省了时间又节省了人力，真是大快人心，不用操心。其实他们哪知道，验厂哪有那么容易，客户不同要求也是不一样的，虽说在一些的大的方面可能有雷同，可是有些细节问题可是差之千里，验厂就是个实打实的站，来不得半点马虎，有时走捷径只得物极必反的后果，所以奉劝大家在以后的验厂要多多留心，这样才能真正把验厂做好，特色是KOHL'S验厂！

1.KOHL'S验厂廠規或員工手冊

Factory Regulation or Employee Handbook

2.工商營業執照

Business Registration

3.勞動合同

Labor Contract

4.廠房平面圖

Factory Building Layout

5.KOHL'S验厂工卡或考勤記錄 (過去十二個月)。如果是使用電子考勤，審核員可能需要在電腦直接審閱考勤記錄，審閱是會在工廠職員協助下進行。如果是使用手工考勤，員工需每月少簽名一次以作確認。

Timecards or Attendance Records (Last 12 Months). If electronics time card is used, the auditor may need to review the time record directly from the computer, with the assistance from the factory staff. If manual attendance record is used, employees’ signature is required at least once a month for verification.

6.KOHL'S验厂工資表 (過去十二個月)

Payroll Records (Last 12 months)

7.當地勞動局關於延長加班之批文

Official Waiver for Overtime Extension

8.勞務派遣工的考勤及工資表記錄，勞動合同，社會保險收據及合格證明，與勞務派遣單位簽訂的合同及勞務派遣單位的營業執照

Dispatched Workers’ Attendance & Payroll Records, Labor Contracts, Social Insurance Receipt & Certificates, Contract signed with Labor Agent and the Business License of Labor Agent

9.人事花名冊及員工個人檔案

Roster and Personnel Records

10.社會保險收據、花名冊及合格證明文件等

Receipt, Name List and Certificate of Social Insurance, etc.

11.消防檢查報告或合格証明文件

Fire Safety Inspection or Certificate

12.消防演習記錄、緊急疏散計劃及工傷記錄等

Fire Drill Record, Emergency Evacuation Plan1 Work Accident Records and Work-related Injury Record

13.設備安全許可証/校準報告，如電梯、起重機械、鏟車、鍋爐及壓力容器（含氣瓶，壓力表及安全閥）等