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NPSO-1303L,

NPSO-1303L

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

IC752DPH003RR Datapanel H with Advanced software, 640x200 LCD with CCFT backlight. Text, bitmaps, bar graphs, real time clock. With Real Time Trends & Ho st Communications.

IC756WDS001E-28 DataViews Devel Suite for Visual Basic, Java, C++, Native C, Custom Editor, English, v2.8

CompactLogix System 1769-CRR1 1FT (305 MM) RIGHT-TO-RIGHT BUS EXPANSION CABLE

PLC-5/1771 System D1771-6.5.97 SPI PROTOCOL INTERFACE MODULE USER MANUAL

Process Control 9324RSFBCU2 UPGRADE RSFIELDBUS CONFIG SW 256 TO 1024 FB

Operator Interface 2711-B5A3L3 PV550 MONO KEY&TOUCH, DH485 & RS232 PRINT

Support 9305-RSVADSDER SUPT REINSTATEMENT CONTRACT FOR 9305RSVADSDE

Support 9380-RSB500R SUPT REINSTATEMENT CONTRACT FOR 9380RSB500

Support F1775-GA FIRMWARE UPGRADE FOR 1775-GA PLC3 PROCESSOR MODULE

RSI Software Products 9324-RLD700NXESE RSLOGIX 5000 PRO EDITION, SPANISH

RSI Software Products 9305-RSVADFVCPTE RSVIEW32 ACTIVE DISPL FLOAT.VIEW CLNT (PORTUGUESE)

RSI Software Products 9308-RSFB1024ENE RSFIELDBUS 1024 FB BASE CONFIG SW

Motion Control 2094-PR2 POWER RAIL, 230V OR 460V, 2 AXIS

A06B-6073-K214 Connector, Beta Encoder (JF1), I/O Link Ext. Pulse Int. (JA34)

IC200UEX011 14 point (8) 24VDC In, (6) Relay Out, AC Power Supply (includes IC200CBL501)

IC752CBT063RR Datapanel 320T CE with Advanced software: Expansion with 2MB. 320x240 1/4 VGA Passive Color w/ 80386SX/40. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M & PC/104. With Real Time Trends & Host Communications.

MTR-1N42-H-E-A-E-0RR Stepping Motor Nema42 Encoder

ZA06B-0141-B175#7008 AC12/2000 servo motor with brake and 32k serial encoder

20BD5P0A3AYNAND0 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G14NC104JA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-E027 PowerFlex 520 18.5kW (25Hp) Power Module

771BSS47410 Quantum CONCEPT XL 版注册软件,10用户

FRN11E1S-2J 17KVA 47A 11KW 3相AC220V/50Hz/60Hz

1492-J3-G 2.5 square mm Standard Terminal Block

1492-SPM3D060-N MCB Supplementary Protector 6 A

软启动器 3RW40382BB05

SIMATIC HMI 系列面板 6AV2123-2MB03-0AX0 KTP1200 Basic PN 12 寸触摸 + 按键

150-SF2R SMC-50 Frame C 24V DC Replacement Fan

1738-CBL3M25DS ArmorPoint Accessory

1783-ZMS8T8E2TGN ArmorStratix 5700 18 port managed switch

193-KA80 0.55-.80 A IEC Bimetallic Overload Relay

20-750-PBAY-INS-2 POWERFLEX 750 KIT,INSULATOR,2 BAR

2090-CPWM7DF-16AF40 MP-Series 40m Length Power Cable

20AB028C0AYNANC0 PowerFlex 70 AC Drive 28 A at 10 Hp 20A

GA647IFPLDVUNLMT GCA iFIX Plus SCADA Unlmt Dev

GP647IFCLNTSRO001 GCP iFIX iClientTS Read Only 5 PK Runtime Version

IC600BF816RR Type T Thermocouple Input Module (8 points)

IC647HSTCC500KM Calculation Collector for Historian - Standard Server 500,000 Points (M4 Key)

IC647TDV075 CIMPLICITY HMI Server 75 I/O Development & Runtime System

IC693MDL931 Relay Output, 8 Amp Form B/C contacts, Isolated in groups of 4

IC756LDV001J-925 DataViews Development on Intel Linux/Red Hat 32 bit, Addt'l User, Japanese v9.25

Pico Controllers 1760-NDM MEMBRANE PROTECT DISPLAY

PLC-5/1771 System 1771-OND 24VAC OUTPUT MODULE, 16 OUTPUTS

Distributed I/O 1791-24BR BLOCK I/O, 24V DC, 32 POINT MODULE

Communications 1786-TPR CONTROLNET T-TAP/RIGHT ANGLE

Operator Interface 9701-VWSTMFRE RSVIEW STUDIO FOR MACHINE EDITION (FRENCH)

Support 9701-VWSTMS SUPT RENEWAL CONTRACT FOR 9701VWSTMENE

Support 9324-RL0300ENR SUPT REINSTATEMENT CONTRACT FOR 9324RL0300EN

EtherNet/IP Products 1747-L553 SLC 5/05 CONTROLLER

RSI Software Products 9301-2SE3500DEU1 RSVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9356-PRO2450U5 UPGRADE: IN-SUPT: RSSQL PROF.150 TO PROF.32000 TAG

Motion Control F-6300-R-H00AA BRUSHLESS MOTOR/ENCODER

44A728335-002 Test Only - PLC

IC200ALG260 ANALOG INPUT 12 BIT VOLTAGE/CURRENT 8CH

IC693MDL740LT 12/24 Vdc Output, 0.5 Amp, Positive Logic (16 Points) (LT)

TRM-21006670 Connector, 4.3 Amp, 115/230V S2K AC Power

VMEM-IMOD VisualMEM MEMPort Input Module. Requires (1) Gateway module per PC.

20BD022A0AYYADD1 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC060JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D022N103 PowerFlex 400- 11 kW (15 HP) AC Drive

140CRP93100C Quantum RIO 处理器接口, S908 Head, 单电缆, CC

285-BRC25-M4 Source Brake Cordset Cable

继电器输出:一常开/闭250VAC 5A,电压输入,带键锁. 面板尺寸:48*48.mm

1492-SPM1D250-N MCB Supplementary Protector 25 A

通用型变频器 6SE6 440-2UD37-5FB1 "75 KW,350 x 850 x 320"

电机启动器 3VU13401TH00

150-C85NBD SMC-3 85A Smart Motor Controller

1692-ZR1111 24 V DC Electronic Circuit Protection

1771-IGD 1771 16 Point Digital Input Module

193-EC3GG E3 Plus 42-210 A Overload Relay

198-PL26G ModCenter IEC Pilot Light

2090-CPWM4DF-14AF07 MP-Series 7 m Length Power Cable

2094-BC01-MP5-M Kinetix 6200/6500 Integrated Module

DEMOCD00003 Proficy RTIP DEMO CD

GFK-0685 Series 90 Programmable Controller Flow Computer User's Manual

IC200UMM102 VersaMax MicroMotion, 2 independent axis, 120/240VAC powered. Compatible with VersaMax Micro 20/40/64 and QuickPanel Control or standalone. Requires firmware 3.8 and above for Micro20/40/64.

IC647AQS001 PA Quality Server

IC647PME025 Proficy Change Management Server Machine Edition Version - 25 Concurrent Users

IC693CMM302RR Communication Module, Genius (1 Kbyte) GCM+

IC754VBF08CTD View Loaded 8In Color TFT Touch DC Blank

MSI-AUTOLINE-43 L<(>&<)>W Autoline Interface-ver 4.3

SLC/1746 System 1746-F2 FUSE FOR CATALOG NUMBER 1746-P2 POWER SUPPLY

Distributed I/O 1734-IM2 230 VAC 2 CHANNEL INPUT MODULE

Application-specific products 1803-EEM11 EEM, 16 PULSES,24V DC,8 ANALOG,4 TO 20 MA

Operator Interface 2711-T10G20 PV1000 GRAYSCALE TOUCH, ENET & RS232 PRINT

Support 9301-RSVGEMENR SUPT REINSTATEMENT CONTRACT FOR 9301RSVGEMEN

Support 9381-PP10KENS SUPT RENEWAL CONTRACT FOR 9381PP10KEN

DeviceNet Products 1790D-TN4V0 DNET LDX, 4 INPUT VOLTAGE ANALOG BSE, TERM BLOCK

RSI Software Products 9301-2SE330ZHU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-PBNTK60ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 60 UNITS

Motion Control MPL-B680D-SJ22AA MOTOR,SERVO,60.0NM,2000RPM,SINGL,460V

Silver Series

HE200TIM100-02 GPS time server for SER300, for time synchronization between separate racks or locations

IC646NUU000 Transaction Processing Fee

PC752DVM104 Scanner module to be a master of DeviceNet network

ST-2514 STXi output module 4 points, Negative Logic, Diagnostics, 24VDC/ 2A

20BC085A3AYNANC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC140JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-B012F104 PowerFlex 4 2.2 kW (3 Hp) AC Drive

TSXMRPC003MC Quantum Unity V2 PCMCIA存储扩展卡（SRAM)，程序存储192-3072K，数据存储2880-0K，带涂敷涂层

284-PWRM22G-M3 ArmorConnect 3PH Pwr Media Shld Mtr Cbl

CJ1G-CPU44 CPU单元I/O点数1280，30K程序容量，最多三个扩展机架。

1492-RCDA4D80 Residual Current Device 80 A

6ES7972-0AA01-0XA0 PROFIBUS 中继器，RS485，达到 12Mbit/s

变送器 3RS20 40-1GW50

1497-M-AXSX-0-N Control Circuit Transformer

1606-XLE480FP-D XLE 10 Amp Power Supply

1764-28BXB MicroLogix 1500 28 Point Controller

188-K3D500 Miniature Circuit Breaker 50 A

194L-HE4I-178I 194E Type 1 Handle, IEC Legend, OFF - ON

2090-CPBM7DF-08AF04 4 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S04 Kinetix Drives 4m Standard Cable

BC647UNV00RM University Program Renewal Key (M4)

GC647PSF300 Global Care for Proficy Process Systems 3000 I/O with iFIX

IC200NDR001 10 point PLC,(6) 24VDC In, (4) Relay Out, 24VDC Power Supply

IC646PPD364 PA-30 with 364 CPU - DC

IC647NCA150 CIMPLICITY Change Approval for 150 Point Server

IC690ACC903 RS-485 Port Isolator

IC697VDR151 Discontinued. Replacement is Embedded VMIVME-2210-100 Not UL Approved. Contact GE Embedded for more details.

IC800STI105D2RR 5A, 115V, DeviceNet S2K Stepper Controller

SLC/1746 System 1747-ACNR15 CONTROLNET ADAPTER, REDUNDANT

Industrial Computers 6181P-15TPXPHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBNT30ENE RSBATCH NT FOR PROCESSLOGIX 30 UNITS

Operator Interface 2711-K5A1L3 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9301-2SE2100ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE2100ES

Support 9393-RSTSLCS SUPT RENEWAL CONTRACT FOR 9393RSTSLC, 9393RSTPSLC

ControlNet Products 2711P-K12C15B2 PV PLUS 1250, KEYPAD, CNET, AC PS, EXT MEM

RSI Software Products 9301-2SE2500ZHU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (ZH)

RSI Software Products 9358-BEPNT10U1 UPGRADE: IN-SUPT: EPROCEDURE FOR NT 03 TO 10

Motion Control MPL-A4540F-SK22AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,230V,9.5KG

Motion Control 2090-XXNPMP-14S03 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,3M

GABK2D100S2P/AD QUICKPANEL 6" STN W/AB DH+ GE LABEL

IC641SWC701 Logicmaster 90-70 S/W Dev. Pkg., 3.5"/5.25" disks + CD-ROM docs.

IC800SSI107RP2 7.2A, 115/230V, Profibus S2K Servo Controller for MTR Series Motors

PSPC-ADMIN100 Prof Shop Floor SPC Admin 100 User

20BB070A0ANNANC0 PowerFlex 700 AC Drive 70 A 25 Hp 20B

20DF1K1A0ENNBNANE PowerFlex 700S AC Drive 20D

2198-CAPMOD-1300 Kinetix 5500 Capacitor Module

2711P-K4C20A8 PanelView Plus 6 Graphic Terminal

280-PWRM35D-M25 ArmorConnect 3-PH Power Media trnk cable

CPM2AH-30CDR-A NEW 30点主机 AC100-220V 18点入12点继电器输出 自带RS232C口 中国产

1492-MS6X12H21-30 Connection Products

0.05| s，PROFIBUS-DP 主/从接口,PROFINET 接口

行程开关 3SE53121SD11

运行版软件 6AV2105-2FH04-0BD0 SIMATIC WinCC Runtime 专业版 Powerpack 2048 PowerTags -> 4096 PowerTags V14

1585J-M4UBJM-50 RJ45 Ethernet Media

1756-PA75K ControlLogix AC Power Supply

188-K1C320-N Miniature Circuit Breaker 32 A

194E-KA63E-P11 194E Load switch

2090-CFBM7DF-CEAF07 Kinetix 7m Flexible Cable

2090-UXNBMP-18S60 MP-Series 60 m Length Brake Cable

BC646SPY365 Solution Provider Annual Base Lic.-Europe

GC647IFESGDV00075 GCC iFIX Optn: ESig & ERec 75 I/O Dev

IC200ALG430LT ANALOG MIXED 12 BIT INPUT CURRENT 4CH AND OUTPUT CURRENT 2CH (LT)

IC646MCD001 Proficy Machine Edition 5.70 CD Set - Includes Installation CD and Supplemental CD with NO License

IC647IFPRRN00150C iFIX Profsnl SCADA 150 I/O Runtime (M1Component Part)

IC660TBA023 Terminal Assembly for IC660BBA023

IC697CHS771 Redundant Rack (Dual) Front Mount

IC800CBL066 Replaced by cable IC800CBL069

ControlLogix/1756 System 1756-A13 13 SLOT CONTROLLOGIX CHASSIS

Industrial Computers 6182H-7KRH6B VVCE 700, KEYPAD, STD MEM, RIO/DH, AC

Process Control 9358-PBBK30ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 30 UNITS

Operator Interface 2711P-T15C4B2 PV PLUS 1500, TOUCH, ENET, AC PS, EXT MEM

Support 9352-WGG200R SUPT REINSTATEMENT CONTRACT FOR 9352WGG200

Support 9330-GC100R SUPT REINSTATEMENT CONTRACT FOR 9330GC100

ControlNet Products 1786-RG6F CONTROLNET RG6 QUAD SHIELD HIGH FLEX COAX CABLE

RSI Software Products 9301-2SE235ESU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGS200UR UPGRADE: OUT-SUPT: RSSERVER GE 90 16 TO 32 BIT

Motion Control MPL-A310F-HJ24AA MOTOR,SERVO,1.58NM,3000RPM,ENCR,230V,BRK,4.1KG

Motion Control 2090-DANBT-18S07 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 07M

BC646TJT000 HMI Tracker Server with Proficy GlobalCare

IC300TRM308 Cage-clamp (screw) style I/O plug, 8 terminal

IC800CBL001 Digital Servo Command Cable for DSM302, 1 Meter

OC646IFWTRSLNBSCM Water Solutions Pk 2008 - iFIX 5.0 Basic

20AD014A0NYNANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0EYNANCNK PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND156AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-B5P0N104 PowerFlex 527 0.75kW (1Hp) AC Drive

280-MTR22-M8 ArmorConnect Motor Cable

FX1N-40MT 主机24点入/16点出?晶体管输出

1492-M5X10 IEC 5 x 10 mm Marker Card

1494G-FF3N-989 NEMA 1494G Enclosed Disconnect

软启动器 3RW44436BC46

ET 200SP 6ES7134-6GF00-0AA1 AI 8xI 2/4 线制 基本型，基座单元类型 A0、A1

1585D-M4HBJM-3 Micro D-Code, QD Style Ethernet Media

1756-BATM ControlLogix Battery Module

1794-IR8 Flex 8 Point RTD Input Module

194E-CA20E 194E Load switch

2080-OF2 Micro800 2 Point Analog Output Plug-In

2090-CSWM1DF-18AA30 Kinetix 30m Smartlink Single Cable

20AC5P0A0NYNNNC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC075 Proficy GlobalCare Complete for Logic PC & View Runtime 75 I/O

HE693STP111 Discontinued Part. Check with GE IP on migration path.

IC610PER151RR Printer Interface Unit (Snap On)

IC647HSTSS1KM-35 Historian v3.5 Standard Server 1000 Points (M4 Key)

IC660BBR101 Block Relay Output Normally Open 16 Circuits. Module does not have UL approval.

IC695ALG312 Isolated Thermocouple Input module provides twelve isolated differential thermocouple input channels. Each channel can be individually configured for inputs from: Thermocouple types: J, K, T, E, R, S, B, N, or C and Voltage: +/-150mV or +/-50mV. Mod

IC756WDS000J-25 DV Development Suite, Jap v2.5

CompactLogix System 1769-OB16P 16 PT. 24 VDC ELECTRONICALLY FUSED SOURCING OUTPUT

PLC-5/1771 System 1771-XL MODULE GROUP, SET OF 1 LABEL FOR 8 PT. I/O

Distributed I/O 1799-D10U10B 24 VDC 20 POINT SRC OUT I/O BOARD

Operator Interface 2711P-K6M3D PV PLUS 600 GRAYSCALE, KEYPAD, DH485, DC PS

Support 9325-L5140R SUPT REINSTATEMENT CONTRACT FOR 9325L5140

Support 9358-PBBK60S SUPT RENEWAL CONTRACT FOR 9358PBBK60ENE

Support F1775-S4BSERB FIRMWARE UPGRADE FOR 1775-S4B PLC3 PROCESSOR MODUL

RSI Software Products 9301-2SE2100 RSVIEW32 WORKS 150

RSI Software Products 9701-VWMR030AFRE RSVIEW ME STATION RT 30 DISP-WINDOWS 2000 (FRENCH)

RSI Software Products 9359-PORTCL5ENE RSPRODUCTION PORTAL 5 SINGLE CLIENT USER EXPANSION

Motion Control 2094-XNSHT-1 SHUNT MODULE SPARE CONNECTORS

A06B-6093-K301 Connector Kit, Beta or I/O Link Amplifiers (CX11)

IC200UEX212-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 24VDC Power Supply (includes IC200CBL501)

IC752CSI101 Siemens S7-200 cable for DataPanel 30/50

MTR-3N32-H-R-0-N-S MTR series servo motor with resolver and shaft seal

ZA06B-0158-B175#7008 A40/2000 servo motor with fan package and brake and 64k serial encoder

20BD8P0A3AYNACC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC367JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-A8P0 PowerFlex 520 1.5kW (2Hp) Power Module

TLXCDSTOFS33 Quantum 10 LICENSES SMALL OPC (max.1000 items)

FRN2.2C1S-4C 4. 2KVA 5.5A 2.2KW 3相AC380V/50Hz/60Hz

1492-J4-BL 4 square mm Feed-Through Terminal Block

1492-SPM3D200-N MCB Supplementary Protector 20 A

软启动器 3RW40552BB45

SIMATIC 存储卡 6ES7 954-8LL02-0AA0 SIMATIC MC 256 MB

150-SS Hand-Off-Auto Metal Selector Sw Kit

1738-IE4CM12 ArmorPoint 4 Point Input Module

1784-PCM2 DIRECT CONNECT CBL 15PIN D SHELL PLC-2

193-NCIO-43-CNT E300/E200 Control Module Connectors

20-750-PNET2P PowerFlex 750 2-port PROFINET IO Kit

2090-CSBM1DE-14AA05 Kinetix Cable Single DSL 2090-Series

20AB4P2A3AYNNNC0 PowerFlex 70 AC Drive 4.2 A at 1 Hp 20A

GA647IFPRDV00900 GCA iFIX Profsnl SCADA 900 I/O Dev