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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

280-MTR22-LC ArmorStart Three-Phase Power Media

290-G3-A5 Gland Kit, G3-A5 (Pkg of 5 Plt)

1492-JG4TW TERMINAL BLOCK

1492-RCDA4D25 Residual Current Device 25 A

WinCC 上位监控软件 6XV1840-2AH10 FC 标准电缆/每米

6ES78105CC000YM2

150-CI23 SMC-3 Accessory

1746-IN16 SLC 16 Point 24V AC Input Module

1762-L40AWAR MicroLogix 1200 40 Point Controller

188-K3C630-N Miniature Circuit Breaker 63 A

194L-HC4A-175I Type A Size 4 Switch Actuator

2090-CPBM7DF-06AA03 MP-Series 3m Power and Brake Cable

2090-XXNPMF-10S05 Kinetix Drives 5m Standard Cable

BC647SPX365 "Solution Provider 1st Year Subscription includes 2 physcial M4 keys, Gl obal Care Complete (iGC SP1)

GC647PRTEE010 GlobalCare Complete - Proficy Portal Enterprise Edition Client Pack 10 Users Ver 3.0

IC200MDL650 Input 24VDC POS/NEG logic (4 groups of 8) 32 points

IC646PCMS1C Proficy Change Management Electronic Signature Module 100 Pack

IC647MPS050 Logic Developer PLC Standard 50 Pack with USB Hardware key

IC676PBM442 IP67 Mixed Block - 24 VDC Positive Logic - 4 In/4 Out 2A - Profibus

IC697PWR720RR Replacement Power Supply Adaptor

IC800SSI107S1 7.2 amp 115/230 VAC S2K servo controller for S-series motors

SLC/1746 System 1747-L30C 30 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RU310 VERSAVIEW CE FIRMWARE UPGRADE MEDIA KIT

Process Control D6190-5.3 BATCHWARE DEMOSTRATION SOFTWARE USER MANUAL

Operator Interface 2711-B5A3L3 PV550 MONO KEY&TOUCH, DH485 & RS232 PRINT

Support 9303-3CS0E31R SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0E31

Support 9371-RSWDI2R SUPT REINSTATEMENT CONTRACT FOR 9371RSWDI2

ControlNet Products 2706-P94C INVIEW MESSAGE DISPLAY

RSI Software Products 9301-2SE2500JPE RSVIEW32 WORKS 100K (JAPANESE)

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Motion Control MPL-A4530K-MJ24AA MOTOR,SERVO,8.36 NM,4000RPM,MULTI,230V,BRK,11KG

Motion Control 2090-UXPC-D0930 CABLE,9/9 POS,45 DEG D/STRAIGHT D,30M

CBL-6114 Cable. IBM COMP. To Model 9650, 9 Pin PC COMM. Port

IC641LCN054 HP-UX Host Comm Runtime License

IC800SLMCONKITVL Connector Kit, 3.5 kW to 5 kW S-Series Servo Motors without Brake

OC647WFLSWF Proficy Workflow - System WF Capable

20AE9P0A0AYYNNC0 PowerFlex 70 AC Drive 9 A at 7.5 Hp 20A

20DD300A0ENNNNANE PowerFlex 700S AC Drive 20D

20S-RFC PowerFlex SCR Bus Supply Hf Filter

2711P-B6C20D9 PanelView Plus 6 Graphic Terminal

280-PWRM35A-M6 ArmorConnect 6 Meter M35 Patchcord

CPM1A-20EDR1 20点扩展 12点入, 8 点继电器输出

1492-MN81 IEC 6 x 10 mm Marker Card

1494V-M72 Variable Depth Circuit Breaker Operator

软启动器 3RW44662BC45

运行版软件 6AV2104-3HH04-0AE0 SIMATIC WinCC Runtime Advanced 4096 PowerTags V14 Upgrade ： V11..V13 -> V14

1585J-M4TBJM-1 RJ45 Ethernet Media

1756-OB16IEF ControlLogix 16 Point Digital Output

188-K1B500 Miniature Circuit Breaker 50 A

194E-FA80E-PE-TN 194E Load switch

2090-CFBM7DF-CDAF15 MP-Series 15m Feedback Cable

2090-U5PV-D0903 Ultra 5000 3m Interface Cable

BC646OEM0101 OEM Edge Renewal - iFIX

GC647AUR100 GC Universal Reporting Client 100 Pak

IC200ACC451 Simulator for VersaMax Micro. 8 Inputs

IC646CSPR050 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 50X monitored KPIs

IC647IFPLSR00150K iFIX Plus SCADA 150 I/O Server (M1 Kit Part)

IC660MLD020 Label for IC660BBD020 (Qty 100)

IC697BEM711 Bus Receiver (Required for Each Local Expansion Rack)

IC8000DEM002 8000 PROCESS IO AND SAFETYNET DEMO

FlexLogix System 1794-STRT1FR FLEXLOGIX STARTER KIT FRENCH

GuardPLC Systems 1755-PCS RSLOGIX GUARD SOFTWARE FOR GUARDPLC 2000 AND 1200

Process Control 1757-UPGSIFZD UPGRADE OPC SERV CLIENT QUICKBUILDER I/F

Operator Interface 2711P-B15C15B2 PV PLUS 1500, KEY/TOUCH, CNET, AC PS, EXT MEM

Support 9230-DNIOSDKR SUPT REINSTATEMENT CONTRACT FOR 9230DNIOSDK

Support 2760-SFTKS 2760-SFTK SOFTWARE SUPPORT RENEWAL

Support F1785-V40LSERC FIRMWARE UPGRADE FOR 1785-V40L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350PTE RSVIEW32 WORKS 5K (PORTUGUESE)

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RSI Software Products 9399-WABOUGFR RSLINX OEM USER GUIDE (FRENCH)

Motion Control 8720MC-CN1 CONTROL MODULE MATING CONNECTOR KIT

BC646MRC150 Logic PC & View Runtime 150 I/O

IC300RCS063 8 DC Inputs (0-24vdc), 8 Positive Logic DC Outputs (5/12/24vdc, 0.5A with ESCP). 2 Inputs configurable as High Speed Counters, 500KHz each. 2 Outputs configurable as PWM/Pulse Train. Built-in network interface for CsCAN or DeviceNet slav

IC754GEN001 GE Fanuc Genius Comm for QP View & Control

MTR-3T54-H-R-0-M-0RR Servo Motor Metric

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20DC022A0NYNACANE PowerFlex 700S AC Drive 20D

20G1ANC140AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-E012N104 PowerFlex 525 7.5kW (10Hp) AC Drive

2715-T19CA PanelView 5500 19 in. Graphic Terminal

FR-A740-22K 32.8KVA 43A 22KW

1492-LDAG3 IEC Term Blck 5.1x95x41mm Spr Clp

1494F-M1 Disconnect Switch Handle

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ET 200SP 6ES7193-6AP20-0AA0 BA 1×SCRJ光纤/1×RJ 45

1585D-E4TBDE-0M6 Micro D-Code, QD Style Ethernet Media

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1794-IB10XOB6XT Flex XT 10 Input 6 Output Digital Module

194E-AA20E-PE-TN 194E Load switch

2080-LC20-20AWBR Micro820 20 I/O ENet/IP Controller (RTB)

2090-CSWM1DF-14AA20 Kinetix Cable Single DSL 2090-Series

20AC3P5A0AYNADC0 PowerFlex 70 AC Drive 20A

GC646MPP050 Proficy GlobalCare Complete for Logic Developer - PLC Professional - 50 Pack

HE693OIU327 Full-sized VF OIU w/o LEDs powered by 80-240VAC

IC610CCM110RR I/O Link Local Module

IC647HSTSC20KM Server to Server Collector for Historian - Standard Server 20000 Points (M4 Key)

IC660BBA103 Block 115Vac/125Vdc Thermocouple Input 6 Channels

IC694MDL753CA Output module, 12/24VDC POS logic, 32 points. Interface uses Fujitsu connector.

IC756WDJ009J-23 DV Development Sys VB and Java, Japanese, Version 2.3

MicroLogix 1500/1769 System 9399-RL50GRIT RSLOGIX 500 GETTING RESULTS GUIDE (ITALIAN)

PLC-5/1771 System 1771-CT 1771 I/O CHASSIS CABLE FOR 1771-P4S, 6S POWER SPLY

Distributed I/O 1797-PS2E2 24 VDC IN QUAD-EX OUT POWER SUPPLY, IS CONN, ATEX

Operator Interface 2711P-B6C5A PV PLUS 600 COLOR, KEY/TOUCH, RS232, AC PS. INCL U

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A06B-0143-B175#7076 A12/3000 Servo Motor, IP67 Sealing, Holding Brake, 64K Serial Encoder

IC200UDD120 28 point PLC,(16) 24VDC In, (12) 24VDC Out ESCP(2 at 1.0 amp and 10 at 0.70 amp), 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752CAB101 AB SLC500 cable for DataPanel 30/50

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25-PM1-B2P5 PowerFlex 520 0.4kW (0.5Hp) Power Module

372SPU47201V26 Quantum Concept 软件,S 版本,V2.6

FRN?0.1E1S-7C 0.3 KVA 0.8A 0.1KW 单相AC220V/50Hz/60Hz

6FC5500-0AA11-1AA0

1492-SPM3C630 MCB Supplementary Protector 63 A

软启动器 3RW40461BB04

电源模块 6EP1 332-1SH71 PM1207 电源

150-SC3NUR SMC-50 SOLID STATE MOTOR CONTROLLER 320A

1738-232ASCM12 ArmorPoint ASCII Interface

1783-US16T Stratix 2000 16 port unmanaged switch

193-ESM-VIG-60A-T E300/E200 60 Amp Sensing Module

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2090-CPWM7DF-16AA40 MP-Series 40m Servo Power Cable

20A-ENC-1 PowerFlex 70 Encoder Interface Kit

GA647IFESGDVUNLMT GCA iFIX Optn: ESig & ERec Unl I/O Dev

GP-2104NT/OBGSB GagePort Digital NT 4-port input (Owens Brockway OEM) - Sales BOM.

IC5007TBX0130 PanelPC 17 inch Performance Unit Deluxe with Windows XP and Stainless Steel Bezel

IC647HSTCC1250KM Calculation Collector for Historian - Standard Server 1,250,000 Points (M4 Key)

IC647SYLC SYL:Square D Sylink

IC693MDL752 5/12/24 Vdc (TTL) Output, Neg Logic, (32 points)

IC756LDV000J-925 DataViews Development on Intel Linux/Red Hat 32 bit Op Sys, Japanese v9.25

Pico Controllers 1760-OW2 GFX 2 PT RELAY MODULE

PLC-5/1771 System 1771-OBN 10-30V DC HIGH-TRUE OUTPUT MODULE,32 OUTPUTS

Distributed I/O 1791R-4B4P RIO 24VDC COMPACTBLK, 4 IN SINK 4 OUT SOURCE, BASE

Communications 1786-BNCJI CONTROLNET BNC COAXIAL CONNECTOR

Operator Interface 2706-PDNETP DEVICENET COMMUNICATION MODULE FOR 2706-P22R

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Motion Control F-4030-Q-H00AN MOTOR,F-,NEMA 56C,30 IN LB CONT.

4261A-6 7 SEG PANEL DISP. 6 DIGIT. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. DUST SEAL

CPU002/005/E05 INITIALLY"

IC693CSE311 Series 90-30 5-Slot State Logic CPU in base Model 311

TGT-3X6L-1-0 Target Servo Power Module , 6 Amp Continuous

VDNC-CS Machine Connection License (A machine connection license is required f or every machine connected for DNC, with or without HSSB. The number of machine connection licenses required is simply equal to the total n umber of machines connected to the PCs

20BD014A3AYNACD1 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BE1K1AN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B049A103 PowerFlex 400- 11 kW (15 HP) AC Drive

140XBP01600C Quantum 背板, 16槽, CC

285-BRC22-M8 Source Brake Cordset Cable, 8m

H3CR-H8L M/S AC220V，0.6-12m/0.68-12s断电延迟型?二开二闭?触点：5A

1492-SPM1D070 MCB Supplementary Protector 7 A

通用型变频器 6SE6 440-2UD17-5AA1 0.75KW,73 x 173 x 149

电机启动器 3VU13403MM00

150-C3NBD SMC-3 3A Smart Motor Controller

1609-P8000E Uninterruptible Power Supply P UPS Acces

1771-CP3 1771-P7 Power Supply Cable

193-EC2BD E3 Plus 3-15 A OL

198-MR3 Reset Push Button Kit

2090-CPBM7E7-16AF03 MP-Series 3m Length Pwr and Brake Cable

2094-AC32-M05-S Kinetix 6000 Integrated Axis Module

CQPGCTDE0000 QUICKPANEL 7.4 inch TFT/Ethernet/CF/24V

GFK-0412 Series 90-30 Genius Communications Module User's Manual

IC200UEX364 VersaMax Micro 64 point expansion (40) 24VDC inputs, 24VDC sink outputs, 24VDC power supply. Compatible with Micro 20/40/64 revision -Bx hardware only version 4.0 firmware and above.

IC647APC025 PA Production Client 25 Pak

IC647PDNM PDN:Koyo PLC Direct DL405

IC693CHS397CA Conformal Coated 5 slot CPU base.

IC754GEN001 GE Fanuc Genius Comm for QP View & Ctrl

KIT-GFS-363 Proficy Change Management Workshop Student Kit

SLC/1746 System D1747-6.21 SLC 500 FXD HRDW INSTALLATION AND USER MANUAL

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Operator Interface 2711-T10C8L1 PV1000 COLOR TOUCH, DH+ & RS232 PRINT

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Support 9381-PA500ENR SUPT REINSTATEMENT CONTRACT FOR 9381PA500EN

DeviceNet Products 1790D-T0W6 DNET LDX I/O, 6 RELAY OUT BASE, TERMINAL BLOCK

RSI Software Products 9301-2SE330DEU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (DE)

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Motion Control MPL-B560F-SJ24AA MOTOR,SERVO,26.8NM,3000RPM,SINGL,460V,BRK

Motion Control 2090-UXLF-150 AC LINE FILTER,ULTRA,50 AMPS,1 PHASE

GQSI211V0C2P QUICKSTART KIT 10.5" TFT VIDEO GE LABEL

IC646NCN001 HMI for CNC Upgrade

MTR-3T54-H-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-1314 STXi input module 4 points, Positive Logic, 48V DC

20BC085A0ANNANC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F11RC8P7AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A2P3H204 PowerFlex 4 0.4 kW (0.5 Hp) AC Drive

140CHS21000C Quantum QUANTUM 热备套件, CC

28308-011-26-R WASHER REG HEL .375

C200H-NC111 位控单元,脉冲串输出型?范围1- 99990PPS 1轴

1492-RCDA4A80 Residual Current Device 80 A

备用电池 6ES7971-0BA00 备用电池 3.6/1.9AH

变送器 3RS10 41-1GW50

1497-G-M4-0-N Control Circuit Transformer

1606-XLE120E Power Supply XLE 120 W Power Supply

1762-OW8 MicroLogix 8 Point Relay Output Module

188-K3D080-N Miniature Circuit Breaker 8 A

194L-HCDD-001 IEC Control And Load Sw Actuator

2090-CPBM7DF-08AA03 MP-Series 3m Power and Brake Cable

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IC200MDL744 Output 5/12/24VDC NEG LOGIC 0.5A per point (2 groups fo 16) 32 points

IC646PHD772 PA-70H with 772 CPU - DC

IC647MSS001 Logic Developer State Standard with USB Hardware key

IC684TROLI600 CIMPLICITY HMI Plant Edition Online Course - Entire Course Package

IC697VAL232 Replacement is Embedded VME-3122A-410000. Contact GE IP Embedded for details.

IC800SSI228RD2 28 amp 230 VAC Devicenet S2K servo controller for MTR series motors

SLC/1746 System 1747-L543 SLC 5/04 CONTROLLER, 64K MEMORY

Industrial Computers 6181P-12NS2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBANT30ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 30 UNITS

Operator Interface 2711-K5A10 PV550 MONOCHROME KEY, DNET & RS232 PRINT

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Motion Control 2090-XXNFMP-S90 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,90M

CBL-T7-MP-10 Power Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 10 Ft.

IC641PCC031 I/O Simulator with PCMCIA

IC800SSD216RS1 16A, 230V, S2K Servo Drive for MTR Series Motors