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ETC617211,

ETC617211

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

MTR-5T57-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-2742 STXi output module Isolated Relay Output 2 points, 230V AC/ 2A

20BC140A0AYNANC0 PowerFlex 700 AC Drive 20B

20F1ANC260JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-V6P0C104 PowerFlex 40 1.1 kW (1.5 Hp) AC Drive

140XCP60000 Quantum 端子条跨接器

NT631-ST211(B)-EV1 高对比度单色EL 分辨率：640×480点,10.4英寸

1492-JG50 IEC 1-Ckt Feed-Through Grd Blk 50mm

1492-RCDA4A80 Residual Current Device 80 A

备用电池 6ES7971-0BA00 备用电池 3.6/1.9AH

变送器 3RS10 41-1GW50

1497-G-M4-0-N Control Circuit Transformer

1606-XLE120E Power Supply XLE 120 W Power Supply

1762-OW8 MicroLogix 8 Point Relay Output Module

188-K3D080-N Miniature Circuit Breaker 8 A

194L-HCDD-001 IEC Control And Load Sw Actuator

2090-CPBM7DF-08AA03 MP-Series 3m Power and Brake Cable

2090-XXNPMF-14S04 MP-Series 4 m Length Pwr and Brake Cable

BC647TPR150 CIMPLICITY HMI ProServer 150 I/O Runtime System with Proficy GlobalCare

GC647PRTPRFY GlobalCare Complete - Proficy Portal GlobalCare Complete - Proficy SQL Connector

IC200MDL743LT OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT (LT)

IC646PHA935 PA-70H with 935 CPU - AC

IC647MSAM MSA:Mine Safety DAN

IC684TR000321 CIMPLICITY PMCS (Level 1) (4 Days)

IC697VAL216 Remplacement is Embedded VME-3122A-420000.Contact GE IP Embedded for details.

IC800SSI228P2RR 28A, 230V, Profibus S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L542P PRO-SET 200 - 5/04 - 32K

Industrial Computers 6181P-12NPXPHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBANT10ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 10 UNITS

Operator Interface 2711-K5A1 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9303-4DTS01ENS SUPT RENEWAL CONTRACT FOR 93034DTS01ENE

Support 9393-RSCOMP500S SUPT RENEWAL CONTRACT FOR 9393COMP500

ControlNet Products 2711-K6C15L1 PV600 COLOR KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500PTU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9358-BEPB10U1 UPGRADE: IN-SUPT: RSBW BATCH & EPROCEDURE 3 TO 10

Motion Control MPL-A4540C-MK22AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,9.5KG

Motion Control 2090-XXNFMP-S60 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,60M

CBL-T7-MB-30 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 30 Ft.

IC641PCC030 Demonstration CD-ROM, 10-pack

IC800SSD107S1 7.2 Amp S2K Series Servo Amplifier, 115/230 VAC

PR-PAT-BRS01 Proficy PAT - Driver For Brimrose Near-Ir Spectrometers

20B-VECTB-D0 PowerFlex 700 Vector Control Cassette

20DD5P0A3EYNAEBSE PowerFlex 700S AC Drive 5 A at 3 Hp 20D

20YD460N0ANNANA0 PowerFlex 700 AFE Active Front End

2711P-B7C4A9 PanelView Plus Terminal

280-PWRM35C-M20 ArmorConnect 3-PH Power Media trnk cable

CPM1-CIF11 外设口 RS422 适配器

1492-MR8X12V1-50 Connection Products

1495-N35 Electrical Interlock

行程开关 3SE53120SD12

运行版软件 6AV2105-0PA04-0AA0 SIMATIC WinCC Runtime 专业版 102400 PowerTags V14

1585J-M4TBJM-50 RJ45 Ethernet Media

1756-OF8H ControlLogix 8 Pt A/O I or V HART Module

188-K1C040-N Miniature Circuit Breaker 4 A

194E-HE13G-175 Load Switches Breter

2090-CFBM7DF-CEAA05 MP-Series 5m Servo Feedback Cable

2090-UXLF-106 Ultra Series 6A AC Line Filter

BC646PCN120 OP Operator Console Runtime S/W 300 I/O w/GC

GC647DMS025 GC DataMart 25 PA Connections

IC200ALG264CA Conformal Coated Analog input 15 bit current 15 channel

IC646IFCLNTCRO025M iFIX iClient Read Only 25 PK Keyless (M4 Part)

IC647IFPRDV00075M iFIX Profsnl SCADA 75 I/O Development (M4 Part)

IC660MPH509 Hand-Held Monitor Standalone Connector Kit (Qty 3)

IC697BEM761 Series 90-70 I/O Interface (Used with Series Six Plus PLC)

IC800BIHV020 BSVM1-20HVi Beta HVi 20 amp amplifier kit

ControlLogix/1756 System 1756-L55M24 LOGIX5555 PROCESSOR WITH 3.5MBYTE NV MEMORY

Industrial Computers 6182H-7BRH15D VVCE 700, KEY/TOUCH, STD MEM, CNET, DC

Process Control 9323-LOOP01ENE RSLOOP OPTIMIZER

Operator Interface 2711P-K15C15D1 PV PLUS 1500, KEYPAD, CNET, DC PS, STD MEM

Support 9240-WIN16SDKS SUPT RENEWAL CONTRACT FOR 9240WIN16SDK

Support 6723-PFPR SUPPORT REINSTATEMENT CONTRACT FOR 6723-PFP

Support F5150-RS2 FIRMWARE UPGRADE FOR 5150-RS2 PLC5250 PROCESSOR MO

RSI Software Products 9301-2SE2350ZHU3 RSVIEW32 WORKS 1500-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9351-OSFRT INTERCHANGE FOR DIGITAL UNIX RUNTIME

RSI Software Products 9399-WINIGDE INSTAL'ION GUIDE FOR WINDOWS-BASED PRODUCTS(GERMAN

Motion Control 8720MC-RPS027BM-HV1 MASTER RPS WITH VARISTOR AND HARMONIC FILTER

BC646MRE159 Logic PC & View Runtime (HRT) 1,500 I/O

IC300THM000 2 channel Thermocouple Inputs (J, K, T, E), 18 bit

IC754VKL06CTD Starter Kit, 6 TFT View Loaded, 24VDC" (IC754VSL06CTD, IC646VSCEMK, HMI-CAB-ETH and 510-1000-041)

MTR-3T57-H-R-B-M-0 MTR series metric servo motor with resolver and brake

20AD011A0AYNANC0 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20DC037A0NYNANANE PowerFlex 700S AC Drive 20D

20G1ANC260JN0NNNNN PowerFlex 755 AC Packaged Drive

25C-A011N104 PowerFlex 527 2.2kW (3Hp) AC Drive

280-M24M-M1 ArmorConnect M24 Male Receptacle

FR-F740-22K 32.8KVA 43A 22KW 3相AC380V/50Hz/60Hz

1492-LG4T IEC Term Blck 6.1x84.5x35.7mm Spr Clp

1494G-BF3N-420 NEMA 1494G Enclosed Disconnect

软启动器 3RW44366BC35

ET 200SP 6ES7132-6BD20-0BA0 DO 4x24VDC/2A 标准型，基座单元类型 A0

1585D-E4UBDE-30 1585D Ethernet Media Patchcord

1753-PCS-PARM GuardPLC RSLogix Guard PLUS PAR MED S/W

1794-IE8XOE4 Flex 8 Input 4 Output Analog Module

194E-AA63E-P11-TN 194E Load switch

2080-LC30-48QBB Micro830 48 I/O Controller

2090-CSWM1DF-18AA08 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYYAEC0 PowerFlex 70 AC Drive 20A

GC646MQP010 Proficy GlobalCare Complete for View for QuickPanel - 10 Pack

HE693RTD666 Discontinued Part. Check with GE IP on migration path.

IC610MDL106RR 24Vdc Sink Input, D Connector, with LEDs (16 points)

IC647HSTSS1000KM Historian Standard Server 1,000,000 Points (M4 Key)

IC660BBD023 Block 24Vdc Sink I/O 16 Circuits, 2/3 Wire Sensor Compatible

IC694PWR331CA Conformal Coated Power Supply 24VDC, added capacity

IC756WDN009J-99 DV Development Sys VB, Java, C++, C, Japanese, Version 9.9

CompactLogix System 1769-L31 COMPACTLOGIX DUAL SERIAL PROCESSOR, 512K

PLC-5/1771 System 1771-P6S1 POWER SUPPLY,SLOT(ONE SLOT), 8A,220V AC

Distributed I/O 1798-OE2 FLEXARMOR 2 CHANNEL ANALOG OUTPUT MODULE

Operator Interface 2711P-B6M8D PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH+, DC PS

Support 9323-PI300DU UPGRADE: IN-SUPT: 6200-5250 BOTH TO AI-5250 BOTH

Support 9358-PB60S SUPT RENEWAL CONTRACT FOR 9358PB60ENE

Support F1772-SD2 FIRMWARE UPGRADE FOR 1772-SD2 PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD700NXDEE RSLOGIX 5000 PRO EDITION, GERMAN

RSI Software Products 9305-RSVADFVCITE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (ITALIAN)

RSI Software Products 9301-PCI2000MBP APPLICOM PCI2000MBP MODBUS PLUS INTERFACE

Motion Control 2094-BSP2 MODULE, SERVO SHUNT, 400/460V 200W DISSIPATION.

A06B-6050-K119 Connector Kit, B0.5 Motor Power

IC200UEX010 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power Supply. (includes IC200CBL501)

IC752CBT060 Mature, order QuickPanel instead. DataPanel 320T CE (Color Expansion): 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory and PC/104 capability.

MTR-1N41-G-N-A-E-0RR Stepping Motor Nema42

ZA06B-0128-B675#7076 A6/3000 servo motor with IP67 sealing and brake and 64k serial encoder

20BD5P0A3AYNACD0 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G14NC085JA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-E019 PowerFlex 520 11kW (15Hp) Power Module

771BSS47401 Quantum CONCEPT XL 版注册软件

FRN5.5E1S-2J 9.5KVA 25A 5.5KW 3相AC220V/50Hz/60Hz

6GT2091-1CH20

1492-SPM3D050-N MCB Supplementary Protector 5 A

软启动器 3RW40281BB14

SIMATIC HMI 系列面板 6AV2123-2JB03-0AX0 KTP900 Basic PN 9 寸触摸 + 按键

150-SF1R SMC-50 Frame B 24V DC Replacement Fan

1738-AENTR ArmorPoint Dual Port Adaptor

1783-ZMS4T4E2TGN ArmorStratix 5700 10 port managed switch

193-KA50 0.35-.50 A IEC Bimetallic Overload Relay

20-750-P5-E510F500 PF750,Fr8,DC Input w Precharge,600/690V

2090-CPWM7DF-16AF25 MP-Series 25m Length Power Cable

20AB028A0AYNANC0 PowerFlex 70 AC Drive 28 A at 10 Hp 20A

GA647IFPLDV00300 GCA iFIX Plus SCADA 300 I/O Dev

GP647IFCLNTS005 GCP iFIX iClientTS 5 Additional Users

IC600BF814RR Type K Thermocouple Input Module (8 points)

IC647HSTCC40KM Calculation Collector for Historian - Standard Server 40000 Points (M4 Key)

IC647TDV000 CIMPLICITY HMI Server NO LIMIT Development & Runtime System

IC693MDL930LT Relay Output, Isolated, 4 Amp (8 Points) (LT)

IC756LDV001E64-925 DataViews Development on Intel Linux/Red Hat 64 bit, Addt'l User, English v9.25

Pico Controllers 1760-CONN-RJ45 INTRA-CBL CONNECT 10/PACK

PLC-5/1771 System 1771-OMD 220V AC OUTPUT MODULE, 16 OUTPUTS

Distributed I/O 1791-24AR BLOCK I/O, 120V AC, 32 POINT MODULE

Communications 1786-TNCLP4 CONTROLNET TNC COAXIAL CONN - PLUG TO PLUG

Operator Interface 9701-VWSTMDEE RSVIEW STUDIO FOR MACHINE EDITION (GERMAN)

Support 9701-VWSS250AS SUPT RENEWAL CONTRACT FOR 9701VWSS250AENE

Support 9324-RL0300DER SUPT REINSTATEMENT CONTRACT FOR 9324RL0300DE

EtherNet/IP Products 1747-L551 SLC 5/05 CONTROLLER

RSI Software Products 9301-2SE3500 RSVIEW32 RUNTIME 100K

RSI Software Products 9356-PRO2450U3 UPGRADE: IN-SUPT: RSSQL STD.1500 TO PROF.32000 TAG

Motion Control F-6200-R-H00AA BRUSHLESS MOTOR/ENCODER

44A726268-001 Terminal Block, Motion Mate APM300 Series I/O

IC200ALG230 ANALOG INPUT 12 BIT VOLTAGE/CURRENT 4CH

IC693MDL653 24 Vdc Input, Neg/Pos Logic, 2msec Filter (32 Points)

TRM-21006667 Connector, S2K Digital I/O, 20 pt.

VMEM-GMOD/PC VisualMEM MEMPort Gateway Module. One required for each PC that uses MEMPort Input Modules.

20BD022A0AYNAND0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC037JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D022F103 PowerFlex 400 11 kW (15 Hp) AC Drive

140CRA93101C Quantum LMS RIO 站适配器, S908 RIO, 单电缆, CC

285-BRC25-M20D Source Brake Patchcord Cable, 20M, M25

已经停产由H7CX-A代替

1492-SPM1D200-N MCB Supplementary Protector 20 A

通用型变频器 6SE6 440-2UD34-5FB1 "45 KW,350 x 850 x 320"

电机启动器 3VU13401TE00

150-C84 Smart Motor Controller Accessory

1692-ZG66BB 24 V DC Electronic Circuit Protection

1771-IFF 1771 16 or 8 Point Analog Input Module

193-EC3FF E3 Plus 28-140 A Overload Relay

198-PL21R IEC Pilot Light Enclosure Accessory

2090-CPWM4DF-14AF03 MP-Series 3 m Length Power Cable

2094-BC01-M01-S Kinetix 6000 Integrated Axis Module

DEMOCD00002A Proficy Historian DEMO CD Online

GFK-0664 Series 90-30 Axis Positioning Module (Power Mate-APM) Programmer's Manual

IC200UMM002 VersaMax MicroMotion, 2 independent axis, 24VDC powered. Compatible with VersaMax Micro 20/40/64 and QuickPanel Control or standalone. Requires firmware 3.8 and above on Micro 20/40/64.

IC647AQC999 PA Quality Client - UNL

IC647PME010 Proficy Change Management Server Machine Edition Version - 10 Concurrent Users

IC693CMM302LT Communication Module, Genius (1 Kbyte) GCM+ (no datagram support) (LT )

IC754VBB06MTD View Basic 6 inch Mono Touch DC Blank

MSI-AUTOLINE L&W Autoline Interface

SLC/1746 System 1746-F1 FUSE FOR CATALOG NUMBER 1746-P1 POWER SUPPLY

Distributed I/O 1734-IB8 24V DC 8 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10E4 EEM, 16 PULSES, 24V DC, NEMA 4 ENCLOSURE

Operator Interface 2711-T10G1L1 PV1000 GRAYSCALE TOUCH, RIO & RS232 PRINT

Support 9301-MSGRPROS SUPT RENEWAL CONTRACT FOR 9301MSGRPROENE

Support 9381-PP10KENR SUPT REINSTATEMENT CONTRACT FOR 9381PP10KEN

DeviceNet Products 1790D-TN4C0 DNET LDX, 4 INPUT ANALOG CURRENT BSE, TERM BLOCK

RSI Software Products 9301-2SE330ZHU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS

Motion Control MPL-B680D-MJ22AA MOTOR,SERVO,60.0NM,2000RPM,MULTI,460V

Miscellaneous ABPGMC-CD MOTOR CONTROL GUIDE CD

HE200TIM100 Time server - need 1 TIM100 per network to provide GPS time signal, with antenna with a 6 foot cable

IC646NSL999 CIMPLICITY SQL - Internet Connector

PC752CMB000 COMPROFIBUS Network Configuration Software. Provided on CD-ROM (for Profibus Option only)

ST-2414 STXi output module 4 points, Negative Logic, Diagnostics, 24VDC/ 0.5A

20BC085A3AYNAEC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC140AN0NNNNN PowerFlex 753 AC Packaged Drive

22A-A9P6N103 PowerFlex 4- 2.2 kW (3 HP) AC Drive

TSXMFPP004M Quantum Unity V2 PCMCIA存储扩展卡，程序存储4x1024K（Flash）

284-PWRM22A-M12 ArmorConnect 3PH Pwr Media Shld Mtr Cbl

CJ1M-CPU22 CPU单元I/O点数320，10K程序容量，不可接扩展机架。

1492-RCDA4D40 Residual Current Device 40 A

有源总线模板 6ES7195-7HD10-0XA0 有源总线模板用于 2 IM153-2 高性能型冗余系统

变送器 3RS11 42-2GW80

1497-L-BASX-0-N Control Circuit Transformer

1606-XLE480EPC XLE 20 Amp Power Supply

1764-24AWA MicroLogix 1500 24 Point Controller

188-K3D400 Miniature Circuit Breaker 40 A

194L-HE4E-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF01 1 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S02 Kinetix Drives 2m Standard Cable

BC647TRT999 CIMPLICITY HMI Viewer Runtime System with Proficy GlobalCare

GC647PSF100 Global Care for Proficy Process Systems 1000 I/O with iFIX

IC200NDD010 10 point PLC, (6) 12VDC In, (4) 12VDC Out, 12VDC Power Supply

IC646PPA772 PA-70 with 772 CPU - AC

IC647NCA000 CIMPLICITY Change Approval for Unlimited Point Server

IC690ACC901 Mini-Converter Kit with cable (RS-485/RS-232)

IC697VDQ120 Discontinued. Replacement is Embedded VMIVME-2131-110 Not UL Approved. Contact GE Embedded for more details.

IC800SSI420RP2RR 20A, 480V, Profibus S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-SN REMOTE I/O SCANNER MODULE

Industrial Computers 6181P-15TP2KHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBNT03ENE RSBATCH NT FOR PROCESSLOGIX 03 UNITS

Operator Interface 2711-K5A1L1 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9301-2SE2100DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2100DE

Support 9393-RSTLX5S SUPT RENEWAL CONTRACT FOR 9393RSLTX500

ControlNet Products 2711P-K10C15D2 PV PLUS 1000, KEYPAD, CNET, DC PS, EXT MEM

RSI Software Products 9301-2SE2500U5R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 5000 TO 100K

RSI Software Products 9358-BEPNT03ENE EPROCEDURE FOR NT 03 UNITS