商铺名称:广州宏创机电设备安装有限公司
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VHR540CT-180E
主要产品:日本东方马达,泰映TROY减速电机,韩国SPG小功率马达,
韩国DKM减速电机,CPG晟邦减速电机 ...
销售热线: 180-6090-9625/0592-6013512
联系人:兰工
QQ: 869740621
减速机技术资料:
减速机转轴是减速机的重要零件之一,它是传递扭矩、带动机械负载的主要部件。减速机轴必须有足够的机械强度和刚度,才能完成减速机功率的传递,使减速机运行时不发生振动或定子、转子相擦。
轴常见的损坏现象有:转轴弯曲、轴颈磨损、轴裂纹和轴断裂等。其损坏原因,除制造质量本身有问题外,大多数是使用不当造成的。例如,拆卸皮带轮时,不用专用工具而硬敲,再加上敲打时受力不当,极易引起轴的损坏。
1.转轴弯曲的修理转轴弯曲会造成减速机气隙不均,产生振动和噪声。
若弯曲不大,为了消除弯曲对转子铁芯段的影响,可以磨光轴颈、滑环和换向器等。在小型异步减速机中,也可以磨光转子的铁芯段,但转子与定子间增大的间隙值不应超过正常间隙的10%。
如果轴的弯曲值很大,以致不能用加工轴颈和轴上零件的方法来消除,可在压力机上矫正,或用电焊机在弯曲处表面均匀堆焊一层,然后上车床,以转子外圆为基准找出中心,车成要求尺寸,并用百分表检查。
用敲打法矫正用冷态直轴法矫正转轴的弯曲示意图
2.轴颈磨损的修理轴颈磨损由于轴承内圈与轴颈的配合过盈过小,在运行中发生轴与内圈相对运动,使轴颈磨损而松动(即走内圆)。这时,必须将轴颈修补到原来尺寸。常用的修补方法有下列几种:
方法~:喷镀或刷镀。利用专门的设备将金属镀在磨损的轴颈上,再磨削到需要的直径。此法适用于磨损深度不超过0.2毫米的情况。
方法二:补焊。将转轴放在带滚轮的支架上,用中碳钢焊条进行手工电弧焊,从一端开始,一圈一圈地补焊,边焊边转动转子,直至将轴颈全部补焊完毕。冷却后,放到车床上加工到所需尺寸。加工时,注意校正两轴颈与转子外圆的同轴度。
方法三:镶套。当轴颈磨损较大或局部烧损发蓝退火时,可将轴颈车圆上后,放在车床上加工套的外圆。
3.轴裂纹或断裂的修理对于出现裂纹的轴,若其裂纹深度不超过轴颈的10%~15%、长度不超过轴长的10%(对纵向而言)或不超过圆周长的10%(对横向而言),可用堆焊法进行补救。
对于裂纹大或断裂的轴,必须更换新轴,换轴时,小型减速机一般用35号钢或45号钢。换轴一时有困难,在不影响轴质量的前提下,也可采用补接法
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